Umatshini wokubumba iPulp obushushu obuphezulu ocinezela ngokushushu ocinezela ngokuphezulu ongama-40 eetoni zePulp Molding
Inkcazo yomatshini
I-pulp molding hot press, eyaziwa ngokuba ngumatshini wokubumba i-pulp molding, sisixhobo esiphambili sokucubungula emva komgca wemveliso yokubumba i-pulp. Isebenzisa iteknoloji echanekileyo yobushushu obuphezulu kunye noxinzelelo oluphezulu ukwenza ukubumba okwesibini kwiimveliso zokubumba i-pulp ezomisiweyo, ukulungisa ngempumelelo ukuguquguquka okubangelwe yinkqubo yokomisa ngelixa kuphucula ukuguda komphezulu weemveliso. Oku akupheleli nje ekuphuculeni ubuhle beemveliso zokubumba i-pulp kodwa kukwaphucula kakhulu ukhuphiswano lwazo kwimarike.
Imisebenzi Engundoqo kunye neMigaqo yeNkqubo
Kwinkqubo yokuvelisa i-pulp molding, emva kokuba ii-pulp blanks ezimanzi zomile (nokuba ziyomiswa nge-oven okanye ngomoya), zihlala zifumana amanqanaba ahlukeneyo okuguquka kwemilo (njengokujika komphetho kunye nokuphambuka kobukhulu) ngenxa yokufuma komswakama kunye nokuncipha kwefayibha. Ukongeza, umphezulu wemveliso unokuba nemibimbi, nto leyo echaphazela ngokuthe ngqo ukusetyenziswa kunye nomgangatho wembonakalo yeemveliso ze-pulp molding.
Ukulungisa oku, unyango lobuchwephesha lokubumba kusetyenziswa i-pulp molding hot press luyafuneka emva kokomiswa: Beka iimveliso zokubumba i-pulp ukuze zicutshungulwe ngokuchanekileyo zibe zii-pulp molding mold ezenziwe ngokwezifiso. Nje ukuba umatshini usebenze, phantsi kwesenzo esidibeneyo seubushushu obuphezulu (100℃ -250℃)kwayeuxinzelelo oluphezulu (10-20 MN), iimveliso zifakwa kwisimo se-hot-press. Isiphumo sokugqibela ziimveliso ezifanelekileyo zokubumba i-pulp ezineemilo ezichanekileyo, ubukhulu obuchanekileyo, kunye nomphezulu ogudileyo.
Kwinkqubo yokucinezela ngamanzi (apho iimveliso zokubumba i-pulp zicinezelwa ngqo ngobushushu ngaphandle kokuzomisa kwangaphambili), ixesha lokucinezela ngobushushu lidla ngokudlula umzuzu omnye ukuqinisekisa ukoma ngokupheleleyo kweemveliso kunye nokuthintela ukungunda okanye ukuguquka okubangelwa kukufuma okuseleyo kwangaphakathi. Ubude obuthile bungalungiswa ngokuguquguqukayo ngokusekelwe kubukhulu kunye noxinano lwezinto zeemveliso zokubumba i-pulp ukuze kuhlangatyezwane neemfuno zemveliso zeemveliso zeenkcukacha ezahlukeneyo.
I-pulp molding hot press esiyinikezelayo isebenzisa indlela yokufudumeza ioyile yobushushu (ukuqinisekisa ukunyuka kobushushu okufanayo kunye nolawulo oluchanekileyo lobushushu, olufanelekileyo kwimveliso yokubumba i-pulp eqhubekayo) kwaye ineenkcazo zoxinzelelo zeetoni ezingama-40. Ingahlangabezana neemfuno zokubumba amashishini amancinci naphakathi okubumba i-pulp kwiimveliso ezifana nezikhongozeli zokutya, iitreyi zamaqanda, kunye nee-electronic liners, nto leyo eyenza ukuba ibe sisixhobo esibalulekileyo esixhasayo kumgca wemveliso yokubumba i-pulp.
Iimpawu eziphambili zeZixhobo
- Ukusebenza okuZinzileyo: Ixhotyiswe ngeenkqubo zokufudumeza ioyile yobushushu yomgangatho wemizi-mveliso kunye nezixhobo ze-hydraulic ezinoxinzelelo oluphezulu, inesantya esiphantsi sokusilela kwaye ixhasa ukusebenza okuqhubekayo kwexesha elide, iqinisekisa imveliso ezinzileyo yomgca wemveliso yokubumba i-pulp.
- Ubuchule obuphezulu: Yakhiwe ngenkqubo yolawulo lwamanani ye-PLC, inokulawula ngokuchanekileyo ubushushu (ngempazamo ye-±5℃), uxinzelelo (ngempazamo ye-±0.5 MN), kunye nexesha lokucinezela ngobushushu. Oku kuqinisekisa ukuhambelana okulinganayo kwebhetshi nganye yeemveliso zokubumba i-pulp, ukuhlangabezana nemigangatho yemveliso yobuninzi.
- Ubukrelekrele obuphezulu: Ixhotyiswe ngephaneli yokusebenza esebenzisana nomntu nomatshini, ixhasa ukumiselwa kwangaphambili kweparameter kunye nokugcinwa kwenkqubo. Abaqhubi abasaqalayo banokuyiqonda ngokukhawuleza indlela esetyenziswa ngayo, benciphisa umda wokusebenza kunye neendleko zomsebenzi zemveliso yokubumba i-pulp.
- Ukhuseleko oluPhezulu: Idityaniswe nee-alamu ezishushu kakhulu, ukhuseleko oluphezulu koxinzelelo, amaqhosha okumisa ngexesha likaxakeka, kunye nezixhobo zokuthintela ubushushu, ihambelana ngokupheleleyo nemigangatho yokhuseleko kushishino lwezixhobo zokubumba i-pulp, iqinisekisa ukhuseleko lwabaqhubi kunye nokusingqongileyo kwemveliso.
Ipharamitha yoBugcisa
| Uhlobo lomatshini | Umatshini wokuCinezela owomileyo kuphela |
| Ulwakhiwo | Isitishi esinye |
| I-Platen | I-pc enye yepleyiti ephezulu kunye ne-pc enye yepleyiti esezantsi |
| Ubungakanani bepleyiti | 900*700mm |
| Izinto zePlaten | Intsimbi yeCarbon |
| Ubunzulu beMveliso | 200mm |
| Imfuno yeVacuum | 0.5 m3/umzuzu |
| Imfuno yoMoya | 0.6 m3/umzuzu |
| Umthwalo woMbane | 8 KW |
| Uxinzelelo | iitoni ezingama-40 |
| Uphawu loMbane | Uhlobo lwe-SIEMENS lwe-PLC kunye ne-HMI |
Iimeko eziBanzi zoSetyenziso kwiShishini lokuBumba iPulp
Iimveliso ezicutshungulwa yile pulp molding hot press zidityaniswe nokusebenza kakuhle kokufunxa ukutshaqeka kunye neempawu zokukhusela okusingqongileyo ezibolayo eziyi-100%, ezihambelana ngokugqibeleleyo nomkhwa wehlabathi wokupakisha okuzinzileyo. Zisetyenziswa kakhulu kwiindawo ezintathu eziphambili:
- Ukupakishwa kweNkonzo yokutya: Ukucubungula izitya zokubumba ze-pulp ezilahlwayo, iipleyiti zesidlo sangokuhlwa ze-pulp molding, kunye nezikhongozeli zokutya ezithathwayo. Iimveliso ezigqityiweyo azikhuselekanga kwi-microwave, azinawo amafutha, kwaye azinamanzi kakhulu, zithatha indawo yokupakishwa kokutya kweplastiki yendabuko kwaye zihlangabezana neemfuno zemigaqo-nkqubo yokusingqongileyo.
- Ukupakishwa kweMveliso yezolimo: Ukubumba iitreyi zamaqanda ezibumba i-pulp, iitreyi zeziqhamo ezibumba i-pulp, kunye neebhokisi zokutshintsha imifuno. Ukucinezela ngobushushu kuphucula ubulukhuni kunye nokuzinza kwesakhiwo semveliso, kuthintela ngempumelelo umonakalo kwiimveliso zezolimo ezifana namaqanda kunye neziqhamo ngexesha lokuthuthwa ngenxa yokungqubana.
- Ukupakishwa kweCushion yoShishino lwezeMveliso: Ukuvelisa ii-liner ze-elektroniki ze-pulp molding (ezifanelekileyo kwiifowuni eziphathwayo kunye nezixhobo zezixhobo zasekhaya), iindawo zokusika iglasi ze-pulp molding, kunye neepallet zokupakisha izinto ezibuthathaka. Ithatha indawo yokupakisha kwe-foam yendabuko, inciphisa ungcoliseko olumhlophe, kwaye ihlangabezana neemfuno zokupakisha okusingqongileyo kwimizi-mveliso efana ne-elektroniki, izixhobo zasekhaya, kunye neeseramikhi.
Zonke iimeko zokusetyenziswa zihambelana ngokuchanekileyo nemfuno yemarike yeemveliso zokubumba zepulp ezinobuhlobo nokusingqongileyo, zinceda amashishini okubumba ipulp ukuba andise ububanzi beshishini lawo kwaye athathe isabelo semarike kwiipakethe eziluhlaza.
Inkonzo Yasemva Kokuthengisa
Njengomvelisi oqeqeshiweyo onamava eminyaka engama-30 kushishino lwezixhobo zokubumba i-pulp, iGuangzhou Nanya igxile "ekuqinisekiseni iingenelo zexesha elide zabathengi" kwaye inika inkxaso yenkonzo emva kokuthengisa epheleleyo ukusombulula iingxaki zemveliso zamashishini okubumba i-pulp:
- Inkonzo yewaranti yeenyanga ezili-12: Ngexesha lewaranti, ukuba izinto eziphambili ze-pulp molding hot press (ezifana neetyhubhu zokufudumeza ioyile eshushu, iivalvu ze-hydraulic ezixineneyo, kunye neephaneli zolawulo ze-PLC) zineengxaki zomgangatho, sinikezela ngokutshintshwa simahla kwaye sihlawule iindleko zokulungisa.
- Inkxaso yoXwebhu oluSetyenzisiweyo: Ngokusekelwe kwimodeli yezixhobo ezithengiweyo ngumthengi, sinikezela ngeencwadi zokusebenza ezineenkcukacha ze-pulp molding hot press, imizobo yesakhiwo sezixhobo, kunye neetshathi zenkqubo yokucinezela ngobushushu be-pulp molding ukunceda abathengi baqhelane ngokukhawuleza nezixhobo kunye neenkqubo zemveliso.
- Inkonzo Yesikhokelo Sobungcali Ekwindawo: Emva kokuba izixhobo zifikile, sithumela iingcali zobugcisa bokubumba i-pulp ukuze ziqhube ukufakela nokuqalisa ukusebenza kwindawo, kwaye sinikeze uqeqesho lomntu ngamnye oluquka ukusebenza kwezixhobo zemihla ngemihla, izakhono zokugcina rhoqo, ukuphucula iiparameter zenkqubo yokucinezela ngobushushu, kunye nokulungiswa kweefomyula ze-pulp ukuqinisekisa ukuba abathengi banokuzifaka izixhobo kwimveliso ngokukhawuleza.
- Inkonzo yeNkxaso yoBugcisa yobomi bonke: Sinikezela ngengcebiso yobuchwephesha kwi-intanethi/kwifowuni imini nobusuku. Kwiingxaki ezingalindelekanga ngexesha lokusebenza kwe-pulp molding hot press, siphendula kwisithuba seyure e-1 kwaye sinikeze izisombululo kwisithuba seeyure ezingama-24, sinciphisa ixesha lokungasebenzi komgca wemveliso kwaye siqinisekise ukusebenza kakuhle kwemveliso ye-pulp molding.
